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Our technicians are the industry's clutching specialists, racing and riding with our products year round. They know snowmobile and ATV drivelines inside and out - clutches, chains, sprockets, helixes, u-joints and more. And they test and use all the major brands - Polaris, Arctic Cat, Ski-Doo, Yamaha, Kawasaki, Suzuki & Honda. So, when it comes to snowmobile & ATV performance, our techs have the answers.

We plan on regularly presenting technical tips for snowmobiles and ATV's. See the list on the left for our current Tech Tips archive list. Select any tip in the list to view it. Feel free to print these Tech Tips out to save for future use, or check back here regularly to view new tips as they are added.

Remember, these are strictly Tech Tips. Feel free to contact our technicians directly with any part-specific, or application-specific questions.  Call 218-829-6036 for assistance.


Tech Tip #1:  Belt Deflection (Tension)

Belt deflection is very critical for proper clutch performance. If your deflection is too tight, the belt will burn on the clutch hub and you will lose top end. If the belt is too loose, it will allow the primary clutch to upshift faster then the secondary clutch causing a low end bog and poor performance.

To check your belt deflection, you will need a straight edge and a tape measure. Normally you want your belt to stick out of the secondary clutch 1/16" - 1/8" if possible. Lay a straight edge on the belt and measure the distance between the straight edge and the belt between the two clutches. Lightly press down on the belt to remove any slack. Most machines use a spec of 1 1/8" to 1 1/4" of belt deflection. If you measure less than 1 1/8", your belt is too tight. If you measure more than 1 1/4" your belt is too loose. This procedure should be shown in your owners or service manual.

Factory specs are: Polaris 1 1/4", Arctic Cat 1 1/8"-1 1/4", and Ski-Doo 1 1/4".

Look at your manuals to see how to adjust belt deflection. Anytime you change your belt, your deflection can change. Remember, when you put on a new belt, it will stretch after awhile and the deflection will need to be reset.
 

 

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